Mold Shuttles

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2 X 7,000 LB. Die Shuttle (1242)

14,000 lbs. Capacity

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PRODUCT DESCRIPTION

This 2 x 7,000 lb. shuttle table is another example of GV’s ability to design effective applications for the die industry. The stationary unit can serve as a holding station for one die while another die is in use. The table, which has a total capacity of 14,000 lbs., has a roller deck surface for the movement of stamping die and bi-directional movement through a set of hydraulic pop-up rollers. This allows one die to be pulled from the press onto the table and shuttled to one side while another die is loaded.

FEATURES

● Heavy duty structural steel construction
● Durable gravity roller conveyor deck
● Manual die stops included
● Self contained AC powered hydraulic pump with Nema 12 controls
● Leveling and lag to floor provision

OPTIONS

● Configured for horizontal mold changer
● 500 Lb. to 100,00 lb. capacity
● Manual or power transfer system
● Multiple passing/storage lanes
● Unlimited configurations
● Manual or automated controls
● Pneumatic powered hydraulic pump
● Automatic controls
● Custom finishes
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160,000 lb. Mold Shuttle (1082)

160,000 lbs. capacity

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PRODUCT DESCRIPTION

Pictured is Green Valley Mfg. Inc.’s 2 x 80,000-lb dedicated quick change mold or die shuttle table system. The stationary unit provides tool prestaging at the press for rapid mold or die changing. This stand alone unit is capable of installing very large injection molding tools with great speed and accuracy. Mold turnarounds can be done in as little as 15 minutes.

FEATURES

● Air film shuttle system
● Serapid® insert/extract device
● Hydraulic powered shuttle
● Power mold/die hooks
● PLC control system management
● Hydraulic powered mold/die stops
● Hydraulic end of travel shock stops
● High capacity 3/4” wall roller bed
● Encoder monitored Serapid® position
● Variable frequency drive controlled insert/extract Serapid®
● Industrial controls in Nema 12 flange mount enclosure (on-board)
● Self contained hydraulic powered unit (on-board)

OPTIONS

● Deck configured for die change
● Adjustable height deck
● Mobile units with internal drives for moving tools to & from the press
● Additional automation
● Mechanical shuttle system
● Increased or decreased sizes and capacities
● Custom storage units
● Custom finishes
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2 X 100,000 lb. Mold Shuttle (1405)

2x 100,000 lbs. capacity

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FEATURES

• Mold change speed: up to 10 FPM•
• Shuttle speed: 10-20 FPM
• Air supply: 250 SCFM @ 80 PSIG
• Electrical Requirements: 480VAC @ 30 AMPS
• PLC operator control panel
• Shuttle table is accurately positioned at each station
• Self-contained hydraulic pumping system
• Sub plate guide to align with stationary platen
• Differential encoder feedback on push/pull chain allows for positive positioning of mold hook.
• Hydraulically operated heavy-duty mold hook pin mounted to each chain drive. Feedback sensor on mold hook
• Hydraulic powered fail-safe mold stops for each station
• Personnel access ladder end of the base table
• Structural tube air film shuttle platform with two mold change stations
• Heavy duty 5” DIA. X ¾ wall static roller bed with sealed cartridge type bearings
• Dual Serapid® insert/extract chain drives at each shuttle platform station

OPTIONS

● Dual press service available
● Full perimeter interlocked safety fencing
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